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Home > Nema 42 Closed Loop Stepper Motor

Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor
Nema 42 Closed Loop Stepper Motor

110mm Series (NEMA 42) — Closed Loop Stepper Motor

General Specifications

ItemSpecifications
Step Angle Accuracy±5%
Resistance Accuracy±10%
Inductance Accuracy±20%
Encoder1000-line incremental
Temperature Rise80°C Max.
Ambient Temperature-20°C ~ +50°C
Insulation Resistance100MΩ Min. 500VDC
Dielectric Strength500V AC 1 minute
Allowable Radial Load0.02mm Max. (450g load)
Allowable Thrust Load0.08mm Max. (450g load)


introduction

ModelStep Angle (°)Length (mm)Voltage (V)Current (A/phase)Holding Torque (N・m)Encoder (line)Rotor Inertia (g・cm²)LeadsWeight (kg)
110BYG350-151-CL1.215112.64.513100036004+ENC4.8
110BYG350-185-CL1.218510.7516100058004+ENC6.5
110BYG350-219-CL1.221910520100090004+ENC9.5
110BYG350-285-CL1.228514.5525100090004+ENC

*These are representative models. We can manufacture products according to customer's requirements.

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FAQs

What is a closed loop NEMA 42 stepper motor?

A closed loop NEMA 42 stepper motor is a 110mm hybrid stepper — the largest closed loop frame — with an encoder on the rear shaft. The encoder reports rotor position to a closed loop stepper driver, which corrects following error in real time, so this very-high-torque frame never loses steps under heavy load. It runs at a 1.8° step angle (200 steps per revolution).

How is a closed loop NEMA 42 different from an open loop one?

An open-loop NEMA 42 follows step pulses with no feedback and can lose position under overload — costly on a large axis. A closed loop NEMA 42 adds a 1000-line encoder and a closed loop driver, so the system tracks true position and corrects it. The result is no lost steps, lower heating, and a position-error alarm — important on heavy machines that run unattended.

What is the holding torque, step angle, and encoder of your closed loop NEMA 42?

Our closed loop 110BYG250 range runs a 1.8° step angle with a 1000-line incremental encoder. Holding torque runs from about 12 N·m on the 115mm body up to 20 N·m on the 201mm body, with rated current 5.5–6.0 A/phase. Full specs are in the table and the downloadable datasheet.

What driver and voltage does a closed loop NEMA 42 need?

A closed loop NEMA 42 needs a high-current closed loop stepper driver that reads the encoder and closes the position loop. Rated current is 5.5–6.0 A/phase, and a high bus voltage (60–110VDC) is required on this large frame to hold torque at speed. We supply a matched closed loop driver set up for the motor.

Closed loop NEMA 42 or an AC servo — which should I choose?

A closed loop NEMA 42 gives very high holding torque with no-lost-step reliability at lower cost than a servo, ideal for heavy axes running at low to moderate speed. An AC servo is the better choice when the axis must move fast with high dynamic response and continuous duty. See our servo-motors range for that option.

Can you customize the shaft, winding, and lead wires?

Yes. Shaft diameter and length, keyway, dual-shaft, lead length and connector, encoder line count, and winding voltage/current are all made to your drawing. A mounting bracket and a planetary or worm gearbox are also available.

Closed Loop NEMA 42 Stepper Motor: Highest-Torque Stepper with Encoder Feedback

The closed loop NEMA 42 stepper motor is a 110mm hybrid stepper — the largest closed loop frame — with an encoder on the rear shaft. The encoder feeds rotor position back to a closed loop stepper driver, which corrects following error in real time, so this very-high-torque frame never loses a step under heavy load. It keeps the 1.8° step angle and the high holding torque of the open-loop NEMA 42, but adds feedback reliability at a fraction of a servo's cost. A NEMA 42 closed loop stepper motor delivers holding torque from about 12 N·m to 20 N·m depending on body length.


Key Specifications at a Glance

ParameterSpecification
Frame Size110 × 110 mm
Step Angle1.8° (200 steps/rev)
TypeClosed loop (encoder feedback)
Encoder1000-line incremental
Holding Torque12–20 N·m
Rated Current5.5–6.0 A/phase
Body Length115–201 mm (varies by model)
Shaft19mm with keyway

Why Choose Closed Loop on a NEMA 42

This is the largest stepper frame, used on the heaviest axes — exactly where a lost step is most expensive. Closed loop removes that risk while keeping the very high torque:

  • No lost steps — the encoder catches and corrects following error under the heaviest load swings.
  • Lower heating — current is regulated to the load, so a large motor runs much cooler than at full current.
  • Position alarm — the driver flags a fault if error exceeds a limit, essential on big unattended machines.
  • Lower cost than a servo — feedback reliability and the highest stepper torque without servo-level price.

The trade-off versus a servo is top speed and dynamic response; for fast heavy axes, a servo is the better fit.

Typical Applications

The closed loop NEMA 42 is for the heaviest stepper-driven axes that can't tolerate a missed step:

  • Large CNC routers, mills, and lathes — heavy axes where a lost step ruins the work.
  • Plasma and waterjet cutters — large gantries needing guaranteed position.
  • Heavy industrial automation — large conveyors, lifts, and indexing tables.
  • Press and forming machines — high-torque feed under varying load.
  • Heavy material handling — large winders, reels, and feeders.

With a gearbox the same frame drives an extreme-torque, low-speed axis with feedback intact.


Closed Loop vs Open Loop NEMA 42: Which One Do You Need?

Both are 110mm frames with the same base motor. The difference is feedback:

Closed Loop NEMA 42Open Loop NEMA 42
Feedback1000-line encoderNone
Lost stepsCorrectedPossible under overload
HeatingLower (regulated current)Higher (full current)
CostHigherLower

Pick closed loop when a missed step on a heavy axis is unacceptable or the machine runs unattended. Pick the open-loop NEMA 42 stepper motor when cost leads and the load is steady. Both are 110mm, so they share mounting. For fast heavy axes that need high speed, an AC servo motor is the better answer.

Customization Options

Cymotorix closed loop NEMA 42 stepper motors can be customized for OEM integration. As a closed loop NEMA 42 stepper motor manufacturer and supplier, we produce them to your specification. Common modifications include:


  • Shaft diameter and length adjustment (standard shaft is 19mm with keyway)
  • D-cut, flat, or keyed shaft for direct coupling
  • Encoder line count to suit your resolution needs
  • Custom lead wire length and connector type
  • Winding parameters modified to match your driver voltage and current
  • Dual-shaft output for a second load
  • Mounting bracket for machine integration
  • Planetary or worm gearbox integration for extreme output torque at low speed

How to Drive a Closed Loop NEMA 42 Stepper Motor

A closed loop NEMA 42 runs on a high-current closed loop stepper driver, which reads the 1000-line encoder and closes the position loop, correcting following error and raising an alarm if error exceeds a set limit. It accepts step/direction pulses like an open-loop system, so it drops into existing controls. Rated current is around 5.5 to 6.0 A/phase, so a heavy-duty driver is needed. We supply a matched closed loop driver set up for the motor if you want the pair tested together.

Recommended supply voltage is 60–110VDC. This is the largest closed loop frame, with high winding inductance, so a high bus voltage is essential to hold torque at speed. Because the driver regulates current to the load, a closed loop motor runs cooler than the same motor driven open-loop at full current.


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